Melbourne, Victoria • Australia
Element 27 Pty Ltd is a Melbourne-based research and development company working toward establishing Australia's next generation lithium-ion battery recycling facility. We specialise in cobalt extraction, black mass processing, and critical mineral recovery.
Element 27 Pty Ltd
Melbourne, Victoria
R&D & Pilot Plant Development
Element 27 Pty Ltd is an Australian minerals research and development company focused on recovering critical battery materials from end-of-life lithium-ion cells. Our work sits at the intersection of advanced hydrometallurgy and sustainable resource recovery — developing proprietary processes to extract and refine cobalt, lithium, nickel, and manganese from battery black mass.
Named after Cobalt — element 27 on the periodic table — we are building the technical foundation for a domestic battery recycling industry that keeps critical minerals within Australia's supply chain. As electric vehicle uptake accelerates, the volume of battery waste requiring responsible processing will grow substantially, and we intend to be at the forefront of that capability.
Our current focus is process development, characterisation of feedstock variability, and optimising our extraction chemistry ahead of a planned pilot plant build in Melbourne.
Read our full story →Element 27's research programme spans the full recycling value chain — from initial feedstock assessment through to refined metal salt production. Our processes are designed for flexibility across lithium-ion chemistries including NMC, LFP, and NCA battery types.
| Technology Area | Description |
|---|---|
| Battery Black Mass Processing | Wet-chemical hydrometallurgical processes to leach and separate critical metals from shredded lithium-ion battery black mass, targeting high recovery rates across NMC and mixed-chemistry feedstocks with minimised reagent consumption and waste streams. |
| Cobalt Extraction & Refining | Selective extraction and solvent extraction (SX) circuits to produce battery-grade cobalt sulfate from recycled feedstocks. Our process targets >98% cobalt recovery with high-purity output suitable for precursor cathode active material (pCAM) production. |
| Critical Mineral Recovery | Integrated flowsheet targeting co-recovery of lithium, nickel, and manganese — the full NMC suite of critical battery minerals — across multiple lithium-ion chemistries to accommodate the varied feedstock mix of Australia's growing battery waste stream. |
Incoming black mass is characterised by elemental analysis (ICP-OES), particle size distribution, and moisture content to inform downstream processing parameters.
Black mass undergoes acid leaching under controlled conditions to dissolve cobalt, nickel, manganese, and lithium into solution, leaving insoluble graphite and aluminium fractions behind.
Solvent extraction, precipitation, and ion exchange techniques are applied to selectively separate and purify individual metal streams, removing impurities including copper, iron, and aluminium.
Final product streams — cobalt sulfate, nickel sulfate, lithium carbonate, and manganese sulfate — are precipitated and dried to battery-grade specifications ready for return to the cathode supply chain.
Element 27 is currently seeking to source small quantities of lithium-ion battery black mass to support our R&D programme. This material will be used in our Melbourne laboratory to evaluate and optimise our hydrometallurgical recycling process across different feedstock chemistries.
We are specifically interested in engaging with domestic Australian producers of black mass, recognising the logistical advantages of local sourcing and the strategic value of establishing early commercial relationships with Australia's battery recycling supply chain participants.
Process development and extraction chemistry optimisation.
Scale-up studies, engineering, and commissioning in Melbourne's south-east.
Battery-grade metal salt output into the domestic cathode supply chain.
Whether you produce battery black mass, operate battery collection infrastructure, or are developing complementary recycling capabilities — we would welcome a conversation.
Element 27 Pty Ltd — Melbourne, Victoria, Australia
Live market data for key battery metals and related mining equities. Prices shown are indicative. Source: TradingView, London Metal Exchange.
Cobalt is traded on the London Metal Exchange (LME) as a physically settled contract. Unlike copper and nickel, LME cobalt is a relatively illiquid market, with the majority of cobalt traded bilaterally via long-term offtake agreements between miners, traders, and battery cathode manufacturers.
As battery recycling develops as a cobalt source, recycled cobalt is increasingly referenced against LME prices with applicable quality and logistics adjustments. Contact us to discuss current indicative pricing for recycled cobalt sulfate.
Source: London Metal Exchange. Price is indicative and subject to change. Contact Element 27 for current commercial terms.Element 27. Primary focus of our extraction programme. Battery-grade cobalt sulfate (CoSO₄) is the target output.
Co-recovered with cobalt in NMC chemistries. LME-listed. Critical for high-energy-density NMC cathodes.
Recovered as lithium carbonate (Li₂CO₃) or lithium hydroxide (LiOH). Traded OTC; pricing driven by battery demand.
Present in NMC and LMO chemistries. Recovered as manganese sulfate (MnSO₄) for cathode precursor production.
Element 27 takes its name from the periodic table element cobalt — atomic number 27 (Co). Cobalt is the critical mineral that defines the energy density, longevity, and safety of modern lithium-ion batteries, and it is Element 27's primary focus material. Our company was founded to address a clear gap in Australia's critical minerals landscape: a domestic capability to recycle and recover cobalt, lithium, nickel, and manganese from end-of-life battery packs.
Australia has emerged as a major producer of battery materials — lithium, nickel, and cobalt are mined and exported in significant volumes. Yet the country lacks meaningful domestic capacity to recover those same materials when the batteries they power reach end-of-life. Element 27 was founded to change that.
We are currently in the research and development phase, conducting laboratory experiments to optimise a hydrometallurgical recycling process capable of recovering battery-grade metal salts from lithium-ion black mass. This work will form the technical basis for a pilot-scale recycling facility in Melbourne, targeted for construction in the 2027–2028 period.
Our approach is grounded in proven hydrometallurgical science — wet chemical processing routes that offer higher metal selectivity and purity compared to pyrometallurgical (smelting) alternatives. The process we are developing is designed to be modular and scalable, with the ability to handle feedstock variability across different lithium-ion battery chemistries.
Element 27 welcomes enquiries from black mass producers, battery waste collectors, co-investors, and others with an interest in Australia's domestic battery recycling sector.
To establish a world-class battery recycling facility in Melbourne that recovers critical minerals from end-of-life lithium-ion batteries, supports domestic supply chain security, and reduces Australia's dependence on imported battery materials.
Australia exports critical battery minerals but currently imports the refined materials and cells that power our devices and vehicles. We are working to close this loop domestically.
Our process development is grounded in established hydrometallurgical science, with proprietary optimisation across leach chemistry, solvent extraction, and product recovery stages.
Battery recycling diverts hazardous waste from landfill and reduces the energy and emissions footprint of critical mineral production. We are building a process that minimises reagent consumption and waste streams.
Our recycling process follows a hydrometallurgical flowsheet — the industry-preferred approach for producing battery-grade metal salts from lithium-ion black mass. Unlike pyrometallurgical processing (high-temperature smelting), hydrometallurgy operates at near-ambient temperatures and achieves superior selectivity across the critical metal suite.
| Process Stage | Description |
|---|---|
| Black Mass Characterisation | ICP-OES elemental analysis, particle size distribution, thermogravimetric analysis, and moisture content determination to fully characterise incoming feedstock before processing. |
| Reductive Acid Leaching | Selective dissolution of cobalt, nickel, manganese, and lithium from black mass using optimised acid chemistry and reducing agents, achieving >95% dissolution efficiency across target metals. |
| Impurity Removal | Sequential precipitation and pH adjustment to remove iron, aluminium, and copper impurities from the leach solution prior to selective metal extraction. |
| Solvent Extraction (SX) | Selective extraction of cobalt and nickel using commercial extractants, achieving high-purity separation between metal streams. Stripping circuits produce concentrated cobalt and nickel sulfate solutions. |
| Lithium Recovery | Lithium remaining in the raffinate stream is recovered by carbonate precipitation, producing battery-grade lithium carbonate (Li₂CO₃) or lithium hydroxide (LiOH·H₂O). |
| Product Crystallisation | Evaporation and crystallisation of metal sulfate solutions to produce dried cobalt sulfate heptahydrate (CoSO₄·7H₂O) and nickel sulfate hexahydrate meeting battery cathode precursor specifications. |
Element 27's R&D programme is the foundation for a pilot-scale hydrometallurgical recycling plant to be located in Melbourne, Victoria. The pilot plant will be designed to process several tonnes of battery black mass per year, providing the operational data and commercial product samples needed to underpin a full-scale commercial facility.
The pilot plant will be designed with modular, scalable unit operations — allowing individual process stages to be upgraded or replicated as throughput requirements grow. Key design considerations include safety management for hazardous materials handling, environmental performance (effluent treatment and reagent recovery), and product quality assurance to battery industry standards.
Site selection for the pilot plant is underway, with preference given to established industrial precincts in Melbourne's south-east that offer appropriate infrastructure and proximity to logistics networks.
Australia's battery recycling sector is nascent but growing rapidly. The combination of accelerating EV adoption, federal and state government policy support for critical minerals processing, and genuine end-of-life battery waste volumes create a compelling commercial environment.
Cobalt demand for battery applications is forecast to grow substantially over the coming decade. As cobalt mining is heavily concentrated in the Democratic Republic of Congo, supply chain diversification through secondary production — including battery recycling — is increasingly viewed as a strategic priority by battery manufacturers and automotive OEMs globally.
Element 27's domestic focus positions the company to serve Australian cathode active material producers and battery manufacturers who face growing pressure to demonstrate responsible and traceable sourcing of battery metals — an area where recycled content offers significant advantages.
Element 27 operates within Australia's comprehensive framework for dangerous goods handling, environmental protection, and hazardous waste management. Our process development activities comply with all relevant Victorian and Commonwealth regulatory requirements.
Battery black mass is classified as a dangerous good under Australian regulations. Element 27 handles all feedstock materials in compliance with the Dangerous Goods Act 1985 (Vic) and relevant Australian Standards, with appropriate storage, handling, and emergency response procedures in place.
Our laboratory operations comply with the Environment Protection Act 2017 (Vic) and relevant EPA Victoria guidelines. Waste chemicals, effluents, and residues are managed through licensed waste contractors in accordance with applicable regulations.
We maintain full documentation of feedstock provenance, handling, and processing records. Chain of custody tracking is a core requirement for demonstrating responsible sourcing credentials to downstream battery material customers.
All laboratory operations are conducted in accordance with the Occupational Health and Safety Act 2004 (Vic), with site-specific safety management systems, appropriate PPE protocols, and chemical hazard documentation (SDS) maintained for all reagents.
Whether you're a battery waste producer, recycling sector participant, or investor in Australia's critical minerals future — we welcome the conversation.